Monday, January 24, 2011

METHANE DIGESTERS OR ENERGY INDEPENDENCE FOR RURAL RESIDENTS

There is a technology well known and used in other parts of the world that is largely ignored by North American residents.
Methane  gas is  chemically   the same as  natural gas  but is derived from natural biological sources instead of  drilled  for in deep wells.
Decomposing  natural material  produce this flammable gas. One of the best sources of this methane gas is  manure  and specifically chicken manure.
To maximize production of this gas, requires a closed container  kept at the optimum temperature and  a system for capturing the gas and directing it to  the point of use. 

This is not some unproven  theory.  A Google search produced 286,000 results in 0.21 seconds   Results  include  You tube videos of  home made  generators made from empty drums  but also  leads to  Government funded pilot projects  supervised by state Universities. There are also   reports and photos  of  installations   that not only provide fuel for on-site generators but  document how  methane is compressed  and stored as fuel for vehicles.

An example from the first 10 results included this website

John Fry was a  farmer  who did pioneering work in documenting his own farm experiments back in the fifties. He wrote a white paper  which to this day is considered  a prime  resource on how to set up your own  methane  digester. 

Go here for a PDF copy

The Mid western  states projects  focused on large  dairy  herd operations and farm food factory  operations.  The documented results  proved this can be a win-win situation.   The large and smelly manure piles posed a disposal problem for the dairy farm operators, it  was  an objectionable source of smelly air pollution and  used up valuable resources in time and money to store and transport  what was considered a nuisance waste product.

Here is one example:


There is so much  data available it would be difficult to get through the list in a day.
With 286,000 hits  I doubt it will be  possible.
Actually reading the reports would take weeks.
Research is not called for,  but rather a practical application of what has already been proven and  demonstrated. The wealth of data should also help convince government agencies of project viability. What is needed  is willing participants.

Although the storage  facility ( manure pile) is  still present  it now becomes a source of fuel gas  that is used to drive generators  for electrical energy and  when compressed became fuel suited for the farm vehicles in portable containers.  By creating their own electrical energy and  vehicle fuel,  considerable savings in operating costs were achieved.  
The large documented  pilot projects do provide  information to calculate a return on investment ( ROI)  but this may not  be accurate when scaling back  the size of the operation suited for individual  homes.

Methane  production is something that can be scaled  to suit the location and source of  manure.  The system can be as simple as a couple of  oil drums  to contain the manure and capture the gases. See this You tube video for an example:

A good animation training  clip is shown here:
When you view  these video clips  thee are many other choices  available  for viewing. Some  come from  other parts of the world and may not have English language translations. Several clips show engine running  that have been modified to use methane instead of gasoline. Conversion kits are available  starting at a couple of hundred Dollars.
These gas mixer boxes and injection valves are not hard to duplicate  so  once  a sample is available  more can  be home made.

Another  source of  gas is shown here:

With as few as a dozen chickens  enough methane gas could be produced to power a small generator  for an hour or two run time to store enough electrical power  in batteries  to last  a modest off grid  home for  one day. 
Larger flocks or  herds of cows and pigs  could provide more raw material in the form of manure.
The white paper by John Fry does provide  data  on how many tons of manure is needed to create so many cubic meters of gas. This  permits doing approximate calculations when scaling  a project up or down  for a given operation.

In Europe  approximately 25,000  registered  farm operations exist that generate  methane gas yet  the  concept is virtually unknown   by the general public  here in north America.
A corollary  project is  the mechanical work needed to convert a regular gasoline fuelled engine. It is not  very  difficult but does requires basic mechanics skills. In the absence of  knowledgeable  people who are comfortable working on small motors  a class could be set up. Having basic mechanics skills is a transferable skill that is usable  in other applications.  It is also  essential  for  better self reliance

This lack of information about  methane digesters illustrates  how  influential  advertising by the petroleum industry and the electric power utilities  can be.  When  you mention off-grid  people automatically think  solar or maybe wind.   Again this is largely due to   the national advertising  campaigns aimed at southern or mid western American   residents  in the sun belt and  wind  swept prairies. 

Although  it is known by experts in the field  it is not widely discussed that  solar panels are not very effective  in higher latitudes nor in areas having significant or prolonged cloud cover during  winter months.  The present solution for  dealing with power outages in these areas is to run a generator fuelled by diesel or gasoline.  The cost of  solar panels is high enough  that  only very affluent  home owners can even consider  using solar to  supplement or replace  BC Hydro power. In areas  of  frequent outages  and  delayed repairs   due to distance and access by storm blocked roads  it is  imperative to find viable alternatives.
For rural residents  having flocks of chickens  a methane digester may be  one such viable  alternative.

The project  has to be  done in stages.
Before starting  a project it  would be good to have an information seminar  to familiarize people with  what  is involved and how they can participate and what they are likely to learn. More importantly it will illustrate how they can be empowered to be more self reliant and less dependent  on the government.


 The initial demonstration should be small scale to minimize cost and time to construct.
This will also  be  useful in demonstrating that  it is not a big  money, big business  project.  It will demonstrate  that this is something  local residents  can take ownership of while offering them some self reliance  in providing electric power.

Once the concept has been proven  and  people  feel more confident  about how  they can  become involved.  
There are several technical options available. If the amount of manure is limited  only so much methane gas can be  produced.  This in turn limits how long a generator can  be run for. 
An education program on energy conservation would be  beneficial  for everyone concerned.   BC Hydro is already doing some  public education  campaigns   to inform  people  on how to reduce their consumption of electrical energy  but  all too often this  misses the mark  because it is aimed at urban residents or else it is not  seen as relevant to rural living.

Any informational seminars has to take into consideration what local conditions are like.
There was one campaign by BC HYDRO to get rid of the spare freezer  in the garage or basement. 
To northern residents  accustomed to  hunting moose or deer for  food  such a freezer may be used  only part of the year so the campaign is not seen as relevant.
A better  point  would be to show how  a freezer  needs to have  dwindling  meat  quantity replaced by bottles of water to keep it from cycling as frequently and  finally when the meat is completely used up the freezer should be  turned off until needed again.

Everyone has accepted the convenience of remote controls  but fewer people  are aware of just how much power is used in standby mode  by these  remotely operated devices when  supposedly turned off.  A simple power meter  measurement  can illustrate how much this adds up to  on the Hydro bill. Few rural residents are even aware that such meters are now available  at affordable prices ( $20)

A seminar can be held  where  various appliances  can be measured  to show exactly how  much energy is used. This may convince residents  to change their habits and  use energy smart products instead. Regardless of how they derive their electrical power this will be  beneficial to all.



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